Fiberglass Reinforced Plastic (FRP) water tanks were first introduced in the early 1970s and have a number of advantages over other types of tanks currently in use, making them the perfect device for storing safe drinking water in all types of work environments.
Advantages of Fiberglass Reinforced Plastic (FRP) Water Tanks
Different materials have been used by the FRP products manufacturer in UAE over the years in the construction of water tanks for industrial purposes. Many integrated systems have been constructed from non-reinforced or polyethylene or steel, but they do not necessarily have the same fiberglass advantages. FRP tanks have strong external facilities, are corrosion-resistant, waterproof, lightweight, easy to customize and install. FRP materials are commonly used in various industries, from underground storage to sewage tanks; FRP tanks have major benefits than other commercial materials. This distinguishes FRP tanks from other types of water tanks, which are susceptible to leakage and other issues. FRP water tanks have a reputation for providing leak-free storage over a long period of time.
- FRP tanks can be easily customized in terms of fittings and functionality to suit a variety of industrial needs.
- FRP tanks with a capacity of up to 24,000 gallons can be installed.
- Costs and installation are kept to a bare minimum while effectiveness is maintained.
- In the long run, FRP tanks need no maintenance and need few repairs.
- FRP tanks are designed to be lightweight while still providing a high level of strength.
- Since FRP tanks resist rust and corrosion, they do not need to be painted or reclad.
- Heat, tension, conductivity, and harsh weather conditions don’t bother it.
- As compared to concrete, it is more slip-resistant, making it ideal for industrial applications.
- When it comes to welding, FRP tanks have the least flammability problems.
In water storage systems, the FRP tanks are among the best. The economy, adaptation, and strength compared to suppliers in the industry are second to none. Either for industrial or commercial purposes it should be installed.
The Lifespan of FRP Water Tanks
The question of how long FRP water tanks are produced by FRP products manufacturer in UAE last arises with their use. FRP, or fiberglass reinforced plastic, is more than just a cost-effective material option. In addition, FRP is a very durable material. There are fiberglass boats that are over sixty years old that are still in service today with little or no problems! However, as durable as FRP can be, there are a few things to consider when determining how long your fiberglass tanks can last.
A tank made of fiberglass reinforced plastic (FRP) offered by a polyethylene water tank supplier in UAE has a lifespan of 20–30 years. With a polyethylene storage tank’s average life expectancy of 10–15 years, it is easy to see why agricultural producers, commercial industries, and government agencies prefer FRP tanks to polyethylene tanks for storing and transporting water, petroleum products, fertilizers, and anything else.
FRP is a corrosion-resistant material that is often more cost-effective than non-FRP alternatives for pipes and tanks in corrosive environments, similar to how it is for boats at sea.
When calculating the lifespan of FRP equipment, the details of the application must be taken into account. The following is a partial list:
- Chemicals’ aggressivity
- Aggressiveness
- The volumetric flow rate
- Temperatures at maximum and operating levels (higher temperatures tend to be more aggressive)
- Pressures at maximum and operating levels
- Changes in working pressure and temperature
- Over time, preventive maintenance is performed on the equipment.
The materials of construction, machinery design, and fabrication quality are all handled by the original equipment FRP products manufacturer in UAE. The owner is responsible for installation, organizational considerations, chemical quality (or chemical processes), and maintenance.
To ensure that the FRP equipment lasts as long as possible, the FRP products manufacturer in UAE must:
- It is designed and engineered by specialists in FRP corrosion equipment. Not only can a design that is suitable for the service extend the life of FRP equipment, but it can also reduce production costs.
- Follow the instructions of water tank manufacturers in UAE for certain pieces to the parts. If you need assistance, the manufacturer can have FRP engineers on staff or collaborate with contracted FRP experts to write those requirements.
- They need to make use of high-quality materials. The life of a product can be drastically reduced if poor materials are used.
- Industry standards must be followed when using high-quality fiberglass fabrication production methods
To ensure that the FRP equipment lasts as long as possible, the owner must follow the given precautions:
- The owner must carry FRP equipment very carefully to ensure that it lasts as long as possible. While FRP is not particularly fragile, it can more easily be damaged than steel and, without careful inspection, the damage sometimes is difficult to see.
- FRP equipment should be installed only by technicians who are familiar with fiberglass. An FRP component that has been damaged during installation is likely to have a shorter life than other FRP parts in the device. Before installing any FRP component, it should be visually inspected.
- If built outdoors in especially sunny areas, consider adding extra ultraviolet (UV) protection. UV protection is intended for every component made by a renowned FRP manufacturer, but UV protection is another step for covering parts in a light-colored gelcoat.
- Do not alter or adjust the service from what is defined in the FRP manufacturer’s specifications. Changing the chemical composition of the service, the temperature, strain, or turbidity can shorten the life of otherwise long-lasting FRP equipment. If such modifications are needed, check with the manufacturer to see if they are recommended.
- If FRP equipment is used in highly corrosive conditions, inspect it at least once a year. Inspections can be scheduled less often in less corrosive situations, but inspectors provided by FRP products manufacturer in UAE must be properly competent and trained in all instances. If repairs are required, they can be completed before being too big and costly.
An FRP tank’s estimated lifetime can be shortened due to a number of factors. Here are the most important ones.
Chemical Storage that is Inappropriate
Corrosive or oxidizing chemicals can cause FRP tanks to corrode or oxidize. FRP tanks can deteriorate and fail prematurely if exposed to these chemicals for an extended period of time.
Increasing the Operating Temperature
An FRP tank’s life expectancy can be shortened by running at a higher temperature. The way the chemical stored within an FRP tank reacts with its resin chemical-barrier layer changes as the temperature rises, making the FRP tank more vulnerable to chemical damage.
Inadequate Maintenance
FRP tanks can also be harmed by poor maintenance, which can shorten their planned service life. Periodic cleaning and disinfection, as well as routine inspections for leaks and repairs, are all part of a comprehensive FRP tank maintenance program.
Harsh Treatment
An FRP tank’s weather-barrier resin layer can gradually wither away due to rough handling, making the tank vulnerable to UV and environmental harm. Microcracks are common in FRP tanks with a compromised weather barrier resin layer.
Inadequate Venting
By far the most widely ignored factor in FRP tank failures is improper venting. FRP tanks that have been over-pressurized or put under vacuum often fail sooner than expected.
So, if you want to get the most out of the FRP tank, make sure you use it properly, store it in a safe setting, treat it carefully, provide adequate ventilation, and keep it clean and maintained. You can be assured that your investment will pay off in the long run.
Polycom, a leading FRP products manufacturer in UAE, is made up of a group of seasoned employees who offer a broad variety of composite engineering services, products, and services to fulfill and meet the needs of customers.
We strive to improve our work skills and service standards across the year to ensure customer loyalty. We work closely with customers to meet their needs and requirements on a regular basis.
Polycom is not only an FRP products manufacturer in UAE but also a provider of other systems and materials to meet a wide range of market requirements and needs.
As being a leading polyethylene water tank supplier in UAE, our tanks are designed to meet the needs of private homes, lodging complexes, hospitals, hotels, and offices, as well as commercial, municipal, and irrigation projects that need large-scale water storage.
Each item is designed and specified to the size and shape that best suits every need of the customer. We provide custom solutions for the storage and handling of materials by a broad range of users.